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API API-571 Corrosion and Materials Professional Exam Practice Test

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Total 149 questions

Corrosion and Materials Professional Questions and Answers

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Question 1

Sigma phase embrittlement can occur in which of the following piping materials operating at temperatures of 1000°F to 1750°F (538°C to 954°C)?

Options:

A.

300 series stainless steel

B.

400 series stainless steel (12Cr)

C.

Monel 400

D.

5% chrome

Question 2

(Refractory materials can suffer what forms of degradation in service?)

Options:

A.

Carburization and fuel ash corrosion

B.

Nitriding and embrittlement

C.

Sulfidation and oxidation

D.

Refractory dusting and checking

Question 3

Metal dusting usually occurs in the operating temperature range of:

Options:

A.

600°F–1200°F (315°C–650°C)

B.

900°F–1500°F (480°C–815°C)

C.

1200°F–1800°F (650°C–980°C)

D.

1500°F–2100°F (815°C–1150°C)

Question 4

The type of organic acids in crude feedstocks that are of most concern for corrosion in crude unit overheads are those:

Options:

A.

With naphthenic acids

B.

With low molecular weight

C.

That are not soluble in naphtha

D.

That condense above the water dew point

Question 5

What damage mechanism can occur in wet H₂S environments and is sometimes confused with wet H₂S damage?

Options:

A.

Ammonia cracking

B.

HCl cracking

C.

Amine cracking

D.

Polythionic cracking

Question 6

At what minimum level of nickel content does an alloy become nearly immune to chloride stress corrosion cracking?

Options:

A.

12%

B.

20%

C.

35%

D.

45%

Question 7

Brittle fracture of a component is closely related to:

Options:

A.

Material toughness

B.

Number of thermal cycles

C.

Tensile strength

D.

Ductility

Question 8

(Chloride stress corrosion cracking of 300 series stainless steel initially becomes a concern at a metal temperature above:)

Options:

A.

100 °F (38 °C)

B.

140 °F (60 °C)

C.

180 °F (82 °C)

D.

212 °F (100 °C)

Question 9

Carbonate stress corrosion cracking and alkaline stress corrosion cracking are:

Options:

A.

Not preventable by post-fabrication stress relieving of weldments.

B.

Closely related corrosion mechanisms.

C.

Mechanisms that affect carbon steels and austenitic stainless steels.

D.

Different only in the level of alkalinity needed to initiate attack.

Question 10

(Which of the following would be most useful in finding carbolic acid corrosion?)

Options:

A.

Angle beam ultrasonic testing

B.

Acoustic emission testing

C.

Cutting a boat sample for laboratory analysis

D.

Ultrasonic and radiographic testing

Question 11

Internal galvanic corrosion in piping near the joint of two dissimilar metals is best detected by external:

Options:

A.

Liquid-penetrant testing

B.

Metallographic examination

C.

Eddy-current testing

D.

Ultrasonic thickness testing

Question 12

(Which of the following is the appropriate method for monitoring hydrochloric acid corrosion susceptibility in an atmospheric crude unit?)

Options:

A.

Ultrasonic thickness measurements of water injection points

B.

Measuring the pH of the water in the boot of the overhead accumulator

C.

Using strategically placed corrosion probes or corrosion coupons

D.

Manual or automatic ultrasonic scanning or profile radiographing of piping, vessels, and exchangers in the system

Question 13

Corrosion rates associated with hydrofluoric (HF) acid would be expected to increase if:

Options:

A.

Copper-nickel alloy is used

B.

Temperature and water content increase

C.

Temperatures are below 150°F (66°C) and there is less than 3% water

D.

HF acid concentration increases

Question 14

(Which damage mechanism occurs primarily as a result of exposure of interior vessel surfaces to air and moisture conditions during shutdown?)

Options:

A.

Polythionic acid stress corrosion cracking

B.

Wet hydrogen sulfide cracking

C.

Carbonate stress corrosion cracking

D.

Sour water stress corrosion cracking

Question 15

Which of the following weldments is most susceptible to dissimilar metal cracking when operating at high temperatures?

Options:

A.

Carbon steel to Inconel 625

B.

Carbon steel to Monel 400

C.

Carbon steel to Incoloy 800

D.

Carbon steel to 316 stainless steel

Question 16

(Which of the following can be used to confirm 885 °F (475 °C) embrittlement?)

Options:

A.

Metallographic testing

B.

Ductility testing

C.

Magnetic particle testing

D.

Bend or impact testing

Question 17

(Deaerators that have not been postweld heat-treated are commonly subject to:)

Options:

A.

Caustic stress corrosion cracking

B.

Corrosion fatigue

C.

Steam blanketing

D.

Vibration-induced fatigue

Question 18

Which of the following is most susceptible to chloride stress corrosion cracking?

Options:

A.

Non-stress-relieved admiralty brass U-bends

B.

Inadequately heat-treated 1.25 Cr-0.5 Mo low-alloy steel

C.

Non-stress-relieved 304 stainless steel

D.

Non-postweld heat-treated carbon steel

Question 19

One way to prevent oxide scale formation on alloy steel is to increase the:

Options:

A.

Chromium content of the steel

B.

Carbon equivalent of the alloy

C.

Molybdenum content of the steel to 6%

D.

Nickel content of the steel

Question 20

Convection section soot blowers that have steam supplies without a steam trap can cause:

Options:

A.

CO2 corrosion.

B.

carbonic acid corrosion.

C.

thermal fatigue.

D.

condensate corrosion.

Question 21

Phosphoric acid corrosion in polymerization units is usually found under what circumstances?

Options:

A.

Turbulent flows

B.

Low velocity areas

C.

Two-phase flow

D.

When the acid dries out

Question 22

The 300 series stainless steels (austenitic stainless steels) are generally resistant to oxidation up to what temperature?

Options:

A.

1300°F (704°C)

B.

1400°F (760°C)

C.

1500°F (815°C)

D.

1600°F (871°C)

Question 23

To detect wet insulation that might give rise to corrosion under insulation, which nondestructive examination (NDE) technique would be most useful?

Options:

A.

Deep penetrating eddy current

B.

Neutron backscatter

C.

Spectroscopy

D.

Low-intensity X-ray imaging scope

Question 24

Blistering and hydrogen-induced cracking (HIC) damage are most affected by what aspect of steels?

Options:

A.

Inclusions

B.

Hardness

C.

Residual Stress

D.

Permeability

Question 25

(An equipment component made of 1-1/4 Cr-1/2 Mo steel that has lost ductility due to temper embrittlement would be susceptible to further damage by which of the following mechanisms?)

Options:

A.

Ductile rupture

B.

885 °F (475 °C) embrittlement

C.

Thermal shock

D.

Graphitization

Question 26

The remaining life of a component susceptible to creep damage can be cut in half by a/an:

Options:

A.

sudden change in temperature.

B.

increase in operating unit throughput.

C.

increase in temperature of 25°F (15°C).

D.

increase in stress of 10%.

Question 27

For exchangers where the cooling water chemistry is poorly maintained, what can be done to improve corrosion resistance?

Options:

A.

Lower the water velocity

B.

Increase the tube diameter

C.

Upgrade the metallurgy of the exchanger

D.

Increase the process side temperature above 212°F (100°C)

Question 28

Amine corrosion occurs principally on what class of materials?

Options:

A.

Duplex Stainless Steels

B.

Low Alloy Steels

C.

Carbon Steels

D.

Austenitic Stainless Steels

Question 29

Steel hardness and strength are critical factors for what type of damage mechanism?

Options:

A.

Carbonate corrosion stress cracking

B.

Polythionic acid cracking

C.

Hydrogen stress cracking—HF

D.

Amine stress corrosion cracking

Question 30

(What steel alloy is no longer recommended for services susceptible to HTHA?)

Options:

A.

Mn–0.5 Mo steel

B.

1.25 Cr–0.5 Mo steel

C.

1 Cr–0.5 Mo steel

D.

C–0.5 Mo steel

Question 31

(Corrosion of carbon steel in sulfuric acid increases significantly below what percent acid concentration?)

Options:

A.

65

B.

75

C.

86

D.

95

Question 32

Generally, to minimize corrosion of carbon steel in hydrofluoric acid service, residual elements (Cr, Ni, Cu) should be less than:

Options:

A.

0.15 wt.%

B.

0.18 wt.%

C.

0.25 wt.%

D.

0.35 wt.%

Question 33

The most effective means of preventing caustic stress corrosion cracking is:

Options:

A.

Postweld heat treatment

B.

Upgrading to 300 series stainless steel

C.

Reducing caustic concentration

D.

Controlling process temperature during steamouts

Question 34

Temper embrittlement is defined as:

Options:

A.

An increase in ductility and notch toughness caused by postweld heat treatment (PWHT) or high-temperature service above 120°F (49°C).

B.

A reduction in ductility and notch toughness caused by postweld heat treatment (PWHT) or low-temperature service below 120°F (49°C).

C.

A reduction in fracture toughness caused by long-term exposure in the temperature range of 650°F to 1070°F (345°C to 575°C).

D.

An increase in toughness caused by long-term exposure in the temperature range of 650°F to 1100°F (345°C to 595°C).

Question 35

(Hydrogen embrittlement of carbon steels is most likely to occur at temperatures of:)

Options:

A.

850 °F to 1000 °F (454 °C to 538 °C)

B.

50 °F to 200 °F (10 °C to 93 °C)

C.

400 °F to 500 °F (204 °C to 260 °C)

D.

650 °F to 850 °F (343 °C to 454 °C)

Question 36

Polythionic acid stress corrosion cracking (PTASCC) can be detected by:

Options:

A.

Hardness measurements

B.

Magnetic particle testing

C.

Liquid penetrant testing

D.

Ultrasonic thickness measurements

Question 37

At which of the following temperatures would the highest atmospheric corrosion rates be expected?

Options:

A.

175°F (79°C)

B.

200°F (93°C)

C.

250°F (120°C)

D.

275°F (135°C)

Question 38

What type of damage is affected by higher hydrogen partial pressures?

Options:

A.

Hydrogen-induced cracking

B.

Hydrogen embrittlement

C.

Hydrogen blistering

D.

High temperature hydrogen attack

Question 39

In a wet H2S-type environment, what fluid material will significantly increase the probability of blistering?

Options:

A.

Polythionic acid

B.

Cyanides

C.

Carbonates

D.

Amines

Question 40

(Amine stress corrosion cracking is found primarily in the:)

Options:

A.

Weld fusion line

B.

Weld heat affected zone

C.

Weld metal

D.

Base metal

Question 41

Which of the following is a contributing factor in caustic corrosion?

Options:

A.

Iron oxide concentration

B.

Boiler feed water hardness

C.

Heat traced equipment

D.

Alkalinity of superheated steam

Question 42

(Which three residual alloy elements are of most concern when it comes to corrosion of carbon steel in HF Alkylation process units?)

Options:

A.

Cr / Mo / Ni

B.

C / Nb / V

C.

Cr / Cu / Ni

D.

Cu / S / V

Question 43

Which type of corrosion is most likely to occur in hydroprocess reactor effluent streams in units producing alkaline sour water?

Options:

A.

Amine

B.

Ammonium bisulfide

C.

Caustic

D.

Ammonium chloride

Question 44

The presence of which additional substance(s) will accelerate the corrosion of steel in the presence of sulfur compounds at high temperature?

Options:

A.

Hydrogen

B.

Oxygen

C.

Chlorides

D.

Sulfates

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Total 149 questions